Ducast Factory L.L.C is an ISO-9001-2000 certified Ductile Iron & Steel Foundry, manufacturing municipal and engineering castings for various applicaton. Commissioned in 1996, Ducast produces 12,000 tones of castings per year. Ducast has the flexibility to manufacture castings of weight 0.5 kg to 1 ton.

Municipal Application

Manhole Covers, Gullies and Channel Gratings used by Sewer, Road, Airport & Cargo Terminal, Ports and Water pipe line products.

The entire range of the products are manufactured under the following standards.

  1. BS EN 124 : 1994 - Gully tops and manhole tops for vehicular and pedestrain areas.
  2. ISO 1083 : 1987 - Spheroidal Graphite Cast Iron - Classification.
  3. ISO 185 : 1988 - Grey Cast Iron - Classification.
  4. BS 5834 : Part 2 : 1982 - Surface Box frame and covers.
  5. BS : 750 : 1984 - Surface Box frames and covers

Major portions of these popular ductile iron manhole covers are Kitemarked by the British Standards Institution (BSI).

Engineering Casting

Ducast has different moulding systems (Green Sand & No Bake & Shell Sand) melting furnaces (2 medium frequency furnaces and 1 high frequency furnace heat treatment furnaces & expertise - to manufacture different types of ferrous & non ferrous castings.

Ductile Iron Castings for Scaffolding & Form-work application
Ni-Hard Castings for mixing and other wear resistant applications
Mn-Steel Castings for mining industries
WCB-Steel Castings for general applications
Low-alloy Steel Castings for bearing housing and other industrial application
Alluminum Castings for special types of valves.

Quality Standards

Continuous assessment of quality system

This has been achieved through an ISO-9001 2000 system, audited by BSI on annual basis. The quality system covers casting made in Ductile Iron & Cast Iron.

We are in process of including Ni-hard, Mn-Steel, WCB and aluminum in our quality systems.